If you’ve been waiting for an electric sedan that doesn’t compromise on range or luxury, Mercedes-Benz has got you covered. The German automaker has officially begun full-scale production of the all-electric CLA at the Rastatt plant and this isn’t just another EV launch – it’s a glimpse into the future of electric mobility and car manufacturing.
Production Starts with High-Tech Manufacturing
The Rastatt plant has become what Mercedes calls the “next stage of automobile production”. Think of it as a smart factory where AI meets German engineering precision. The facility employs digital twins, artificial intelligence, and Mercedes’ proprietary operating system to optimize every step of the process.
What’s impressive is how fast Mercedes managed to do this. They converted an entire assembly hall in what they call “record time” using digital simulation to map out the entire process before a single screw was turned. It’s like building a virtual factory first and then bringing it to life.
The CLA 250+ Delivers Where It Counts
The star, and star performer, is the CLA 250+ and its specs are impressive. This sedan with 85 kWh battery and 200 kW RWD power should bring a range of just under 800 km after just one charge. For reference, that’s from Berlin to Munich and back with space left over.
But here’s where it gets really interesting - the charging. The8’s like an 800 volt gambit allows to fill up from 10 to 80 percent in just 22 minutes, on a 320 kW fast charger. You can hardly pull over and grab a cup of coffee and stretch your legs on a road trip.
Smart Factory Technology Changes Everything
What’s different about this production isn’t just the car but how it’s being built. Mercedes has integrated their MB.OS operating system into the production process and created what they call the MO360 digital production ecosystem. Every robot, every assembly line and every quality check is connected and optimised in real-time.The digital twin technology allows engineers to test and refine production processes virtually before implementing them on the production floor. It’s like having a crystal ball for manufacturing – problems get solved before they even happen.
Global Production Network Takes Form
Rastatt won’t be the only one. Mercedes is building a global production network for the CLA, Beijing Benz Automotive will produce the sedan for the Chinese market. The Hungarian plant in Kecskemét will join later, producing additional models from the same vehicle family.
Each site has its own specialisation – Stuttgart- Untertürkheim will handle electric drive units, Kuppenheim will provide body components and Kamenz will supply the batteries. It’s international automotive teamwork.
Sustainable Logistics Round Out the Package
Even the delivery gets the eco-friendly treatment. Finished CLAs travel from Rastatt to the Belgian port of Zeebrugge in electric trucks, 600 km without a drop of diesel. Partner company Galliker has been leading the way on this for years, proving that sustainability can go far beyond the factory gates.
Specifications Table
| Feature | CLA 250+ |
|---|---|
| Motor Power | 200 kW (rear-wheel drive) |
| Battery Capacity | 85 kWh |
| Range (WLTP) | Nearly 800 km |
| Charging Speed | Up to 320 kW |
| Charging Time | 22 minutes (10-80%) |
| Voltage | 800V architecture |
| Starting Price | Approximately €56,000 |
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FAQs About the Mercedes CLA EV
Q : When will the all-wheel-drive version be available?
A : The 260kW CLA 350 4MATIC is set to launch shortly after the rear-wheel-drive variant.
Q : Where can I order the new CLA?
A : Order books open in Germany at the end of April, price around €56,000.
Q : Will this be available outside Europe?
A : Yes, Mercedes will produce the CLA in China through Beijing Benz Automotive for local markets.
Q : What makes the Rastatt plant special?
A : It’s one of the first car plants to integrate AI, digital twins and MB.OS into the entire production process.
Verdict
The new Mercedes CLA is more than just another electric car launch. It’s a statement about the future of car manufacturing and electric mobility. With its range, charging speed and production backed by state-of-the-art technology, the CLA proves that luxury electric sedans can be both performance and practical. If you’re thinking of going electric without sacrificing the premium experience, the CLA 250+ should be on your shortlist.
